Fuel Injectors are used to insert or inject fuel into an internal combustion engine, like that of a vehicle. There are many companies that claim to have the top level fuel injectors.
There are also countless lists available that claim to provide you with the answer to your search for the excellent quality injectors, but they fall short of their claims.
I’ve put together a comprehensive list of the best injectors for 6.0 powerstroke. Through my research, I found that the DCP Fuel Injector to be my first choice. Moreover, you can find other options as well in my article so let’s get started!
7 Top Best 6.0 Fuel Injectors Reviews
1. DCP Fuel Injector For 04-07 6.0L Powerstroke
The Powerstroke has had its fair share of issues, like sputtering acceleration and hard starting. Well, this DCP Fuel Injector aims to eliminate all the issues. The brand itself is an expert in selling auto parts for diesel-powered vehicles.
They have been doing it for over 15 years. So, you don’t have to worry about them not knowing what they are doing. Unlike the pricier newer alternatives, this one is remanufactured.
Now, some of you were maybe wondering what does remanufactured means. Let me make this clear. It is a used injector that has been salvaged or taken from other Powerstroke engines.
Then it is renewed and cleared of all faults and issues. All replaceable parts are replaced, and then a reconditioned injector is sent to the consumer.
There is no drawback to owning a rebuilt one. The brand guarantees that the spool valves, the wiring harness, and even the solenoid have been replaced with new and higher quality. This is done with every single injector, no matter how well the condition they receive it in.
The manufacturer also does not require a core charge, which is a common way for companies to get used injectors from the buyers. So, you may not be able to save a bit more using this method.
These injectors are tested according to OEM specifications. This means they must be able to pass a series of very strictly regulated tests. They are calibrated on the Hartridge HA230, a machine dedicated to finding and fixing faults in injectors.
A one-year warranty is also provided alongside the injector. This ensures that the brand is confident in its product. Suppose a problem does arise that may have happened in the factory. In that case, you are eligible for a refund or a free of cost replacement, whatever the manufacturers deem appropriate at the time.
- Meets OEM requirements
- One-year warranty
- Tested and recalibrated
- Experienced brand
If you are looking for an injector for your 6.0 Powerstroke, I urge you to buy this one, as you will not get a better option than this one.
2. Quality Remanufactured Injector For 6.0 Powerstroke
Coming in second place is yet another reconditioned injector. This Quality Remanufactured Injector has the highest number of reviews online, which easily crosses fifty.
People loved this one for many reasons, the most common being that this one helped their vehicles get their reliability, fuel consumption, and performance back. Yes, that’s how big of a difference a new injector can make.
They clearly states that these have been completely rebuilt. What this means is that it has been disassembled completely and scanned for all problems. Then those issues are resolved, so users don’t have to worry about getting the same issues as the original one ever again.
The problems are eliminated by using brand new OEM parts. They are new coils, assembly nozzle tips, and even the O-rings. These are the components that commonly fail and cause issues. So brand new ones will eliminate them.
Furthermore, they have also specified the exact date of the engine manufacturing date, so you don’t buy the wrong one. If the engine manufacturing date is 30th of September 2003 and later, this product can be used.
This data must not be confused with the vehicle manufacturing date, which is an entirely different thing.
So, before rushing to order these or any one of the above, please check to ensure it is compatible with your engine.
Just like the previous one, this one also comes with a twelve-month warranty. If any problems occur within twelve months from the date of purchase, you can get free of cost replacement from the manufacturer. So, you can buy these with complete peace of mind.
- Meets OEM specs
- OEM parts
- Twelve-month warranty
Well, if you did not like the DCP injector, then there is no doubt that you will find this one from Diesel Destruction to suit your needs. It is reliable, sturdy and will give you a significant and noticeable performance improvement over the stock injector.
3. Motorcraft CN5019RM Fuel Injection Nozzle
What we have at third place is another rebuilt injector. But this time, the brand name is Motorcraft. I don’t know if you have heard of them before, but this brand is also one of the more experienced ones specializing in making and reconditioning high-quality auto parts.
You can trust them with a blind eye if you want to. You don’t have to take me at my word. You can check out the reviews of the brand and decide for yourself.
This Motorcraft CN5019 Injector has been opened and fully disassembled to ensure it does not ship with any faults and problems to the consumer. The injectors are tested to their maximum limits to make sure that they meet Ford’s strict OEM requirements.
Why this matters so much is because the original ones did not obey those exact requirements. If they did, then you most probably would not be reading this article right now. They also do not have a core charge, meaning you won’t have to go through the hassle of shipping them to the brand.
You will experience a much more stable fuel economy, along with better and stable performance in terms of RPM. The manufacturer made it possible by replacing all necessary components such as the tubes and the O-rings.
The brand also recommends users replace all fuel injectors at once, rather than waiting for one to fail and then ordering a new one. This not only creates too much hassle, but you will experience the unreliable performance from your vehicle.
Suppose that you have a fully working injector and another one that is spraying too much fuel into the engine. When they work in parallel, you will experience drastic changes in RPM and the overall drive quality. That is why it is recommended to replace all injectors at the same time.
- Meets OEM requirements
- Better fuel economy and performance
- New pipes and O-rings
- No warranty
If there was any reference to the warranty, perhaps this one might have even snatched the first spot from the DCP injector. Buyers had no issues with it, so you can go ahead and buy this one if you think it meets your needs.
4. Quality Remanufactured Injector For 03-04 6.0L Powerstroke
Did you like the previous Diesel Destruction injector, but unfortunately, it was not compatible with your engine because yours is a bit older? Then I have got you covered. This Quality Remanufactured Injector is from the same brand as the first one, let’s look into it.
Just like the previous one, the company guarantees that these injectors have been rebuilt completely. Even the engine manufacturing date has been mentioned to be sure this product is compatible with your engine. If it is, then you are in for a performance filled treat.
These Reconditioned Injectors have been tested to ensure they check all the boxes that the OEM requires. What this means is that they meet or exceed the quality of the original ones. You can buy and be satisfied for a long amount of time.
Even a twelve-month warranty is included, which is always welcome in the case of a remanufactured injector. You can buy it with complete peace of mind that you can get a new unit without any additional cost if any faults do occur.
- Meets OEM requirements
- Fully checked and tested
- One-year warranty
If you have a truck with a 03-04 Powerstroke 6.0, then you can go ahead and buy this product. It must be noted that there is no core charge for this one.
5. Ford Diesel Fuel Injector Nozzle Assembly
Being awarded the fifth position is a brand-new injector. I hesitated while adding this one to my article because the brand sells it has no name.
But when I looked at the Reviews of the Injector, I knew it was a legit product. It got a 100% rating from its buyers, which tells you this one is a hell of a product, regardless of the brand name.
Unlike the options above, these do have a core charge. That charge is included in the price tag. The amount is $180, which can be refunded if you send back your old injector to the original box’s brand.
This is not a small amount, and most of the Powerstroke users would probably discard off the old ones. So why not cash out on this opportunity. The manufacturer even provides a two-year warranty with these.
Although the chance of you getting a faulty unit is highly unlikely, the warranty ensures that if a fault arises during the product’s usage within the two years of purchase, you are eligible for a free refund or a no-cost replacement brand chooses.
- Brand new
- It has a core charge of $180
- Two-year warranty
- No washers of O-rings
This one surely is a must-buy for people looking for brand new injectors for their 6.0 Powerstroke. But they will have to buy washers and the O-rings separately. Apart from that, you will not get a better brand-new injector than this one.
6. Diesel Fuel Injector Set For 6.0L Powerstroke
Coming in sixth place is a Remanufactured Injector from the Company BuyAutoParts. Well, I think that their name makes it pretty clear that they deal in auto products only.
They sell high-quality items, and this fuel injector for the 6.0L Powerstroke is no exception. It has almost all positive reviews, which means the product is outstanding. So, let’s see what exactly helped it earn a place on this article.
The first thing that the brand guarantees is that this injector has a perfect fit guaranteed. Now you have to make sure your engine is the 6.0L Powerstroke, because if it isn’t, then that is not on them.
The company also assures buyers that this is an original OEM product which is the one to get if you want an injector of your vehicle.
Surprisingly, there is no core charge on these. But the company does offer another incentive for users to send back their old injectors. The normal warranty period is one year.
Moreover, if you send them the old ones, then it will be extended to three years. As I told you before, it is best to get as much warranty as possible when buying a reconditioned injector.
- Perfect OEM fit
- Warranty extension for sending back old cores
- Performs just like brand new injectors
- The manufacturer may create issues if it comes to claiming a warranty
If there was not an issue of the company making it inconvenient for claimants to use their warranty, they would have scored a higher place on this article.
7. SUKECA 17113698 Fuel Injector Set
Finally, arriving at the seventh and final place is a Product from a Brand Named SUKECA. Unlike most of the options above, the company claims these to be brand new.
Now, I know what I said above about new injectors which are not original, but these proved me wrong. So, before we go into the details of this one, if you are looking for a new one with decent performance, this one should be on your list.
Customers were no short of impressed with these. One of the buyers, an expert in such manners, took a risk by buying them for someone else. Well, he was blown away by how they performed.
You will not have to worry about these leaking any fuel at all. You can expect a clean injection system that is as close as new 3rd party injectors can get to OEM ones.
You may need to get them tuned according to some reviews. Those buyers noticed idling issues and misfiring too. All of that got fixed after tuning the injectors.
- 18-month warranty
- Brand new
- No leakage issues
- Similar to the original performance
- Plug pins have to push manually
These pins are quite sensitive. If too much pressure is applied, they might break. So, this is the reason these injectors took the bottom spot. They are good products, no doubt. But the tweaking is unnecessarily risky, which might end up in you breaking it.
What To Look For When Buying A 6.0 Powerstroke?
Are These The Only Ones That Are Suitable For Me?
If you don’t want to take me at my word, then I get it. You can scavenge the internet, and then you can be sure that there is nothing that resembles these seven injectors’ offerings.
Will Any Of These Seven Options Increase The Horsepower Of My Engine?
Unless the old ones were hindering your vehicle’s performance, you would not notice any horsepower gains in your vehicle. You may notice some gains if the stock ones were not delivering the fuel properly, not allowing your vehicle to perform without restrictions.
Can I Install Bigger Injectors For My 6.0 Powerstroke?
Well, the answer is straight-up no. The reason for that is a bigger injector means a bigger nozzle. These injectors are controlled electronically.
Unless there is a way for the ECU to know that you are using a different-sized injector, it will be opened up for the same amount of time. This means more fuel will be dumped into the engine and cause smoke to be produced.
How Much Does It Cost To Replace Injectors In A 6.0 Powerstroke?
The cost of replacement depends on the type of injector you have. What parts need to be replaced can also affect the cost of the replacement. How much damage has occurred to the injectors is also a factor in how the price of replacement may vary.
If you are able to carry out the replacement process yourself, then it should only cost the price of the parts that need replacing. This can cost between $140 to $190. If, however, you feel it would be better to have a professional do the replacement for you, then you will also be paying for devices.
This will cost you somewhere between $120 to $160 making the total cost of replacement $250 to $350, including parts and labor.
How Long Do Injectors Last On A 6.0Powerstroke?
How well you care for and maintain your injector the longer you can use it without it failing or breaking. Usually, for most injectors used on a 6.0 power stroke, they last from 200,000 to 300,000 kilometers.
This is a general estimation if you can properly maintain your injector, then it may last longer. Alternatively, if you use the injector recklessly and do not carry out maintenance, it may last less than 200,000 kilometers.
How Do 6.0 Powerstroke Injectors Work?
A power stroke injector works in a cyclic pattern, meaning that it repeats its action for each fuel cycle. The Power injector works by using Hydraulic Electronic Unit Diesel injectors.
These hydraulic unit injectors open from the energy provided by using the engine’s lubricant fluid. Pressure is applied to the lubricant fluid from a high-pressure pump that is gear-driven, similar to the 7.3 injector.
A device known as the PCM regulates the Fuel Injector Fuel Mobile; it controls when the fuel injector should begin firing. Once the fuel mobile fires, it causes coils to be magnetized, which leads to oil pressing down on the piston.
This activates the plunger, which then transfers fuel into the nozzle region. Once the fuel reaches a pressure level known as “crack” pressure, it passes fuel to the combustion chamber.
Can I Rebuild 6.0 Injectors?
Injectors are among the few things in an automobile vehicle that can be repaired rather than being replaced. There are kits available to help in the repair of injectors. They can be found for a variety of injectors.
However, the 6.0 injectors cannot be rebuilt. While the marketing of these injectors claimed that they were rebuildable, they, unfortunately, fall short of this claim. Even with a rebuild kit at hand, it is not possible to rebuild a 6.0 injector.
Why Do Ford 6.0 Injectors Fail?
Fuel injectors are just as likely to fail as other mechanical products. Of course, they are manufactured to reduce the chances of causing a failure, but that does not mean that they cannot fail.
One of the main reasons for the failure of the 6.0 injectors is due to fuel interruption and/or air in the fuel system, which occurs when the fuel filters or fuel lines get blocked, preventing the injectors from filling up with gasoline between cycles.
Where Are the Injectors On A 6.0 Powerstroke?
When looking for the injector in your vehicle, it can be difficult to locate. For those with little to no experience, it is better to have a professional do any modifications that you may want to do on your injectors.
However, if you do wish to attempt it yourself, the injectors are located under the valve covers. You need to remove anything that lies above the valve covers, to reach the injectors.
Well, there you have it, my shortlist of the best injector for 6.0 Powerstroke. Now, I don’t know about you, but the first two are competing with each other on a whole new level in my eyes.
They are both excellent performers, and the buyers are more than pleased with what they received. But as we all know, there can be only one winner.
Out of all three, I would recommend the DCP Injector as the one you should buy. Although this one and the Diesel Destruction one are almost alike, this one seems more stable performing than the second one. No matter which one you buy, you will be more than pleased.